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  1. #1
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    Plugged Exhaust Tuner

    I am replacing some parts on my 97 225 EFI, i noticed that the tuner was almost completely stopped up with carbon build up. I have already cleaned it out but am wondering if cutting a small hole in the bottom of the tuner "almost where it meets lower unit" would help with some of the exhaust exiting??

  2. Irving-NorCal Irving-NorCal's Avatar
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    #2
    Don
    I understand by these post that you should be able to drop the lower unit and look up and inspect for blockage, can you also clean out the ports from below without disassemblying?
    Irving-NorCal
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  3. Member Ranger519VS's Avatar
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    #3
    Quote Originally Posted by Irving-NorCal View Post
    Don
    I understand by these post that you should be able to drop the lower unit and look up and inspect for blockage, can you also clean out the ports from below without disassemblying?
    Read post #9 above. You can see only 6 or 7 of the ports from the bottom side. If they look like they are getting plugged then pull the powerhead, remove the tuner and clean them all. Its really not that bad if you have wrenched on motors any and you say it fast. When I did mine a couple of years back I rented an engine hoist to lift the block. Set it up one afternoon and returned it the next. Hardest part is scraping all the gasket surfaces on the bottom of the engine block.
    Butch Derickson
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  4. Member
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    #4
    Don,

    If a person were to find their tuner to be as dirty as the one above, is there any harm in taking it to an automotive machine shop and having it cleaned as one would do to a cast iron block prior to rebuilding?
    Rusty
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  5. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #5
    Rusty:

    BE CAREFUL HERE... Your tuner is not made of cast-iron!

    However... you COULD drill out the openings, and then have the tuner cleaned in the same fashion that would be used for an ALUMINUM block or head casting.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
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  6. Member Rick H's Avatar
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    #6
    Drilled mine till the holes cleaned up then pressure washed. Good as new!

    Steve McQueen "Le Mans"
    Own the Champ! Life Long Petty Fan!

    2003 ChampioN 2006 250 Merc. XB, Prop By Mark C.
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  7. Member
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    #7
    this one was mine before and after the treatment
    IMG_1034.JPGIMG_1037.JPGIMG_1038.JPG

    thanks
    F.

  8. Banned
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    #8
    Other than a drill... What material do you use to clean the carbon out?

  9. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #9
    Quote Originally Posted by ThunderCat View Post
    Other than a drill... What material do you use to clean the carbon out?
    Drill and hot steam (pressure washer).

    IMHO... once you've drilled the passages open, clean what you can (reasonably).

    Tuner will be black by the end of the next outing (roughly as futile as washing the inside of the tailpipe on your auto).


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
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    #10
    I am going to look into the hydro tech tuner

  11. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #11
    It makes some noise.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

  12. Banned
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    #12
    Quote Originally Posted by EuropeanAM View Post
    It makes some noise.
    Thats perfect for me. Don I'll be sending you my injectors and fuel rail very soon as well.

    The popit diverter a simple install?

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    #13
    What does it look like from the bottom when the lower unit is off? I took my lower off and looked up but didn't see any holes. Just looks like it goes straight up to the powerhead.

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    #14
    You cant see all of them without pulling the powerhead off.



  15. Member
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    #15

  16. Member
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    #16
    Im having trouble loading the photo I took. I read where I couldn't see all of them from the bottoman but I'm not seeing any at all. I'll keep working on getting a image loaded up.

  17. Member
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    #17
    You cant see them from the bottom of the tuner . You have to remove the exhaust plate assembly .
    Last edited by rchavis; 03-23-2017 at 12:50 AM.

  18. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #18
    Bucketmouth- I think you're looking up through a different tuner than the one being discussed in this thread.

    Please open a SEPARATE thread for your engine, and provide the engine serial number in that thread. Thanks!


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

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