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  1. #1
    Member
    Join Date
    Apr 2007
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    IGH
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    34

    1973 Johnson 65hp, water in cylinders

    This one is frustrating.
    I had the motor overhauled five years ago, and it had been working well up till late last season, when heading back to the launch there was a very noticeable loss of power. I poked around a little, but didn't have the time to spare, so I stored it. Now that spring is here, I got some gumption to work on it again. I put the earmuffs on it and tried to start it up, but it was bogging so hard, I figured there must be water in the motor. I pulled the plugs, and sure enough, LOTS of water came pouring out of the bottom cylinder's spark plug hole.
    My first thought was the head gasket, so I took the head off, surfaced the head, water jacket, and thermostat cover, got new gaskets, and put the assembly back together. Then I put the muffs back on a ran some water through the system, and it looked fine.
    When I tried to start the engine, the same bogging thing happened and sure enough, still water in the bottom cylinder.
    I've checked everything I can without removing the power head, and everything I see looks good.
    So I'm wondering what the next most likely reason for this problem is. I have the Johnson shop manual for my motor, and from the diagrams it looks like the exhaust gaskets could cause this problem. What do you think?

  2. Member
    Join Date
    May 2004
    Location
    Nashville
    Posts
    11,165
    #2

    Re: 1973 Johnson 65hp, water in cylinders (strongcones)

    On that motor I would be looking at the exhaust plate gaskets.

  3. Member
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    Apr 2007
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    #3

    Re: 1973 Johnson 65hp, water in cylinders (RUSTY63)

    And to get at them, it looks like I have to take the power head off, right?

  4. Member
    Join Date
    Feb 2007
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    SOUTHEAST
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    496
    #4

    Re: 1973 Johnson 65hp, water in cylinders (strongcones)

    You did take a fuel sample from the fuel tank to make sure the water isn't coming from the fuel tank didn't you?

  5. Member
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    Apr 2007
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    #5

    Re: 1973 Johnson 65hp, water in cylinders (Sportwin)

    It was in fact the exhaust plate gaskets.
    I started unbolting the assembly, and I had to drill two holes in the lower motor housing to get at two of the bolts, but it came off. I found an obviously blown-out section of gasket where water would be streaming into the manifold. Got the gaskets ordered, and they should be here Monday.
    Thanks RUSTY63!!!

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