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  1. #1
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    Don fuse keeps blowing at motor

    Question for don. Fathhers at gville and was runing his boat about 500 yds on the water and all of a sudden motor jst shut down. Towed back to ramp and he said he found a fuse. On the motor looking at the motor and unpluging the power conection,its the yellow fuse and the back fuse on the right of the plug. He says evry time he puts in a new switch it just keeps blowing them. Thanks for any help.

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    #2

    Re: Don fuse keeps blowing at motor (billproxs)

    Sounds like coils...

    Do not replace any more fuses, make sure your kill switch is off and remove the terminal connections from your motor to the cranking battery.

    I'll let an expert step in to tell you the rest

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    #3

    Re: Don fuse keeps blowing at motor (bh54lf)

    Um. Have you had a fuse problem like that where it keep blowing fuses ?

  4. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #4

    Re: Don fuse keeps blowing at motor (billproxs)

    Bill:

    DO NOT replace any more fuses.

    DISCONNECT ENGINE CRANKING BATTERY.

    Get the engine in to an authorized Mercury Dealer ASAP.

    IF it's an Optimax... ask the dealer to reference the following service bulletins:

    2007-025
    2009-026 (if problems found in 2007-025)



    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

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    #5

    Re: Don fuse keeps blowing at motor (EuropeanAM)

    Service bullets. You mean somethings wrong from the factory?any ideal Don what's wrong with it sir. ?

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    #6

    Re: Don fuse keeps blowing at motor (EuropeanAM)

    Don can he just disconnet the batteery shut off switch instead of disconneting the battery cables ?

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    #7

    Re: Don fuse keeps blowing at motor (EuropeanAM)

    Its a 200 optimax 2005 year mercury don.

  8. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #8

    Re: Don fuse keeps blowing at motor (billproxs)

    <table width="90%" cellspacing=0 cellpadding=0 align=center><tr><td>Quote, originally posted by billproxs &raquo;</td></tr><tr><td class="quote">Its a 200 optimax 2005 year mercury don. </td></tr></table>

    If indeed it's a 2005 year engine.... (SERIAL NUMBER IS HELPFUL) -those bulletins do NOT apply.

    However... the CAUSE of the blown fuse would still need to be located, and POWER to the engine should still be interrupted via disconnecting the battery (as a precaution).

    Common causes include:

    -Ignition switch (or harness) malfunction
    -Fuel pump malfunction (or short)
    -Coil or coil driver malfunction (or short)
    -** Reversed battery polarity
    -Shorted Fuel Injector or Direct Injector (or a short in this portion of the harness)

    I would strongly suggest that he enlist the "hands-on" expertise of a Certified or Master Technician for this particular problem.



    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

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    #9

    Re: Don fuse keeps blowing at motor (EuropeanAM)

    Don seemed to be a shorted ignition switch.Thanks as always
    Bill

  10. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #10

    Re: Don fuse keeps blowing at motor (billproxs)

    Glad to hear you got it straightened out!



    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

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