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  1. #1
    Member
    Join Date
    Apr 2008
    Location
    athens, al
    Posts
    12

    200xs cross threaded plug

    hi all, took my boat to the shop cause it wouldnt run over 3000 rpm. #6 plug was fouled changed it went to river ,ran great, decided to change all the plugs at $18 a piece. when i went to remove the # 4 plug I knew something wasnt right it was cross threaded. 05 200 xs motor has 125 hours ive owned for 50 hours or so .(could that have happened at the factory?) i got it out, got new one in, although i had to really turn on it to get it to seat( others were fine)back to river ...yep wont run again. my question is if that plug angle is different could it cause it to foul that fast or do major damage and is there anyway besides pulling the head to repair? I have used a helicoil on a smaller motor once , i was worried about the shavings getting in the motor. any ideas for cost on pulling head to have repaired.
    20' - 2005 Aries TE - 04' 200xs - Tempest Plus - Hydro Dynamics- 74 mph gps

  2. Member 302w's Avatar
    Join Date
    Jun 2004
    Location
    Houston
    Posts
    5,769
    #2

    Re: 200xs cross threaded plug (aries ram)

    Sounds like you may need a new head. I would think that the spark plug angle would have a dramatic effect on the way it runs.
    Burning the candle at both ends.

  3. Member
    Join Date
    Sep 2004
    Location
    Brookeland, Texas
    Posts
    3,983
    #3

    Re: 200xs cross threaded plug (302w)

    Simply remove the head and repair the hole with a Time Sert, you can then drill straight..

    My .02
    Jay
    JSRE
    www.jaysmithracingengines.com
    832 597 2603 cst

  4. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
    Join Date
    Apr 2008
    Location
    Greenville, SC (US)
    Posts
    98,150
    #4

    Re: 200xs cross threaded plug (aries ram)

    Due to the ANGLE of the Optimax Spark Plugs- traditional thread repair kit tooling WILL NOT WORK.

    However.... if you remove your cylinder head- I have a tool that I've made which WILL work, allowing a permanent thread-sert repair. Have done plenty of them for folks.



    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

  5. Member
    Join Date
    Jan 2010
    Location
    Plant City Florida
    Posts
    67,348
    #5

    Re: 200xs cross threaded plug (aries ram)

    Hope you get back on the water soon.
    Luke 22:36

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