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  1. #1
    Member utfisherman's Avatar
    Join Date
    Jul 2005
    Location
    Gallatin, TN
    Posts
    566

    Emergency gelcoat repair - What do you think?

    I had a hard hit against the corner of a dock and missed the rubrail by 1/2 inch, causing removal of the gelcoat in about 3/4 inch x 3 inch oval. Had to fish in the rain 2 days later and wanted a quick fix. Gelcoat was not available from any local source, but a trip to Walmart gave me an idea.

    I purchased 5 minute epoxy, cups, sticks, and micro glitter from the craft department.

    I cleaned up the edges of the damage, sanded the rough edges, and cleaned the area with acetone.

    I mixed a small portion of epoxy in a cup, added enough silver glitter until the mixture was totally opaque, then applied the epoxy to the damage and let it harden.

    I wet sanded the excess hardened epoxy with 400 grit wet/dry sandpaper, then 800 grit wet/dry sandpaper, then polishing compound and scratch remover. I used a Sharpie pen to replace missing portions of the pinstripe.

    Total repair time 4 hours, but only 30 minutes of labor. Totally waterproof and very strong. I plan to make a permanent repair at the end of the season, but this is not bad! What do you think? Total cost $30 and 30 minutes labor.
    Larry McClure
    Founder, Reel Men of God
    http://www.reelmenofgod.com

  2. Member BASSCAT7's Avatar
    Join Date
    Jun 2004
    Location
    Philadelphia
    Posts
    3,003
    #2

    Re: Emergency gelcoat repair - What do you think? (utfisherman)

    That is perfect for a quick repair to keep the glass mat from absorbing any water.

    You've filled the gouge in so when you do the cosmetic repair later you'll only need some matching gelcoat to make it look new.


  3. Member
    Join Date
    Jun 2008
    Location
    Franklin, TN
    Posts
    57
    #3

    Re: Emergency gelcoat repair - What do you think? (BASSCAT7)

    Looks great...I'd just leave it like that until you have something else you need fixed...hopefully no time soon!
    Brad McClure
    2010 Nitro Z8 / Mercury Optimax 225
    https://www.youtube.com/watch?v=yfj0kpS2q8Q

    http://www.boat-board.com/
    https://www.youtube.com/watch?v=0Y0qcSffHZ0

    C&O Marine http://www.teamcandomarine.com/
    Nitro Fishing Team http://www.nitro.com/
    Mercury Pro Team http://www.mercurymarine.com/
    Reel Men of God http://reelmenofgod.com/

    \"The Lord will bless us if we just get out of the way and let Him\"

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