Results 1 to 20 of 20
  1. #1
    Member lpugh's Avatar
    Join Date
    May 2009
    Location
    Sacramento Ca
    Posts
    5,202

    best rigging hose system

    2B121485
    2003 Bass Cat Cougar
    rigging hose length 10in, not much room for flex here
    Trying come with something better, any ideas.
    20230514_083155.jpg
    Thank You Leon Pugh

  2. Member Chris85's Avatar
    Join Date
    Aug 2005
    Location
    Brookeville, MD
    Posts
    421
    #2
    20220529_202436.jpg
    I used 1.5" expandable braided sleeving. I doubled it up and both cut end in the bilge. That looks a little tight. Are you able to turn/tilt the motor without stressing lines/cables?
    Chris Hawkins

    Ranger 520VX / Mercury Optimax 225

  3. Member
    Join Date
    Mar 2007
    Location
    Leavenworth, KS
    Posts
    479
    #3
    I also have an 03 Cougar and it is just as tight. There's way too much going on in that hose. Mine stresses the motor bracket and it never stays put. I'm not sure there is much you can do.
    Old age and treachery will overcome youth and skill

  4. Member 06 SB's Avatar
    Join Date
    Feb 2012
    Location
    West Point Lake, GA
    Posts
    11,007
    #4
    Get yourself a section of hard plastic wire loom. I do not know what diameter you might need though.

    https://www.cabletiesandmore.com/bla...hoCOfYQAvD_BwE

    USN Retired
    2020 Basscat Caracal
    2020 Mercury 225 ProXS 4s



  5. Member
    Join Date
    Jun 2013
    Location
    LONGVIEW TEXAS
    Posts
    14,037
    #5
    SHEILDS EXSPANABLE BRAIDED SLEEVING / SNAKE SKIN , needs to move in and out of boot, they could beat that design
    .................................................. ...the scariest thing in life is the unknown ...................................

  6. Member lpugh's Avatar
    Join Date
    May 2009
    Location
    Sacramento Ca
    Posts
    5,202
    #6
    Thanks Joe, ordered
    Thank You Leon Pugh

  7. Member
    Join Date
    Jun 2013
    Location
    LONGVIEW TEXAS
    Posts
    14,037
    #7
    .... itll work you need to get the smaller fitting that goes in cowling so you can install skin over it in front and tape it nice and neat the plastic hose just dont do good on splash wells
    .................................................. ...the scariest thing in life is the unknown ...................................

  8. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
    Join Date
    Apr 2008
    Location
    Greenville, SC (US)
    Posts
    95,253
    #8
    Wonder how it would look if you moved the hydraulic lines to the center, and then put a traditional rigging flange/sleeve on the STB side. That's what I would be researching....


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

  9. Member lpugh's Avatar
    Join Date
    May 2009
    Location
    Sacramento Ca
    Posts
    5,202
    #9
    Quote Originally Posted by EuropeanAM View Post
    Wonder how it would look if you moved the hydraulic lines to the center, and then put a traditional rigging flange/sleeve on the STB side. That's what I would be researching....
    I have actually been considering that, just hung up on adding another 3 in hole
    Thank You Leon Pugh

  10. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
    Join Date
    Apr 2008
    Location
    Greenville, SC (US)
    Posts
    95,253
    #10
    Sure would be a lot safer, IMHO. That rigging setup is nuts.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

  11. Member
    Join Date
    Jul 2004
    Location
    Penn PA
    Posts
    15,196
    #11
    Quote Originally Posted by EuropeanAM View Post
    Wonder how it would look if you moved the hydraulic lines to the center, and then put a traditional rigging flange/sleeve on the STB side. That's what I would be researching....
    I would do this, versus kinking a throttle/shift cable, or fuel line.



  12. Member
    Join Date
    Jun 2004
    Location
    Bentonia, MS 39040
    Posts
    3,356
    #12
    While we are on this, mine has been redone and it also has issue, too tight, if I could have a y that connects and I send my shifter cable and throttle through I could keep throttle cable and shifter cable in a better angle
    Ron Fears
    Stroker/300XS
    1E003823

  13. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
    Join Date
    Apr 2008
    Location
    Greenville, SC (US)
    Posts
    95,253
    #13
    Sounds pretty simple but the larger rigging tube isn't a standard size, making it difficult to source what you're thinking (and switching to the earlier flange results in a considerably smaller tube, defeating the purpose).

    Don't be afraid to have a longer rigging tube and cables that lay across the edge of the back deck. Most times it's easier to pick up the rigging tube to open compartment than it is to fight with binding rigging "day in and day out".

    Stroker is a tight fit anyway... done several over the years.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

  14. Member lpugh's Avatar
    Join Date
    May 2009
    Location
    Sacramento Ca
    Posts
    5,202
    #14
    20230517_203447.jpg20230517_203344.jpg20230517_203422.jpg
    Because of angles and tight fit, it may be problematic running a tube from the starboard side. Is there an angle flange available. Also is there a 2.5 or 2 in adaptor availble for exiting the motor. The rigging bundle measures 1.850 in as seen in photo.
    Attached Images Attached Images
    Last edited by lpugh; 05-18-2023 at 01:51 PM.
    Thank You Leon Pugh

  15. Member
    Join Date
    Jun 2013
    Location
    LONGVIEW TEXAS
    Posts
    14,037
    #15
    8m8027677 is what you seek , LEON this is what came on the early optis before they went to the threaded large tube , is a 2 piece kit everthing come in bag you need for cowling except hose clamp
    .................................................. ...the scariest thing in life is the unknown ...................................

  16. Member lpugh's Avatar
    Join Date
    May 2009
    Location
    Sacramento Ca
    Posts
    5,202
    #16
    Thank You Gentlemen
    Thank You Leon Pugh

  17. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
    Join Date
    Apr 2008
    Location
    Greenville, SC (US)
    Posts
    95,253
    #17
    825191A03 would be a good choice for the flange and tube.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

  18. Member
    Join Date
    Jun 2004
    Location
    Bentonia, MS 39040
    Posts
    3,356
    #18
    Mine kinda sux also. Kinks throttle cable I believe
    Ron Fears
    Stroker/300XS
    1E003823

  19. Member lpugh's Avatar
    Join Date
    May 2009
    Location
    Sacramento Ca
    Posts
    5,202
    #19
    I have a plan I think will work, when the new motor flange comes in I will provide follow up. If this does not work I will follow Dons advice and move it it to the starboard side.
    Last edited by lpugh; 05-20-2023 at 12:21 PM.
    Thank You Leon Pugh

  20. Member
    Join Date
    Jun 2013
    Location
    LONGVIEW TEXAS
    Posts
    14,037
    #20
    thats nice
    .................................................. ...the scariest thing in life is the unknown ...................................