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  1. #1
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    Replacing thermostat-09 Mercury Optimax 150

    In the attached picture, you can see that I'm having trouble getting the bolt out to remove the thermostat. Is it safe to remove the fuel rail ( I think that's what it is) in order to get the bolt out? I don't want to mess anything up by moving it out of the way, like springs, or something else. m/n 1150D73HY and s/n 1B776243

    image.jpg
    Last edited by Rjgraves; 08-15-2015 at 02:05 PM. Reason: Add model and serial numbers
    Richard Graves
    Carthage, MO.
    2009 Triton 18x3
    Table Rock, Lake of the Ozarks, Stockton, Lamar Lake

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    #2
    When I did mine I did have to remove the rail...just far enough to get to the bolt.
    Be sure to lubricate the o-rings before reinstalling the rail.
    Michael Martin
    Virginia...now in Maryland
    1998 P III, 2006 200 Optimax SOLD
    2017 Robalo 226 Cayman, 200 Yamaha 4 stroke

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    #3
    Quote Originally Posted by grybrd View Post
    When I did mine I did have to remove the rail...just far enough to get to the bolt.
    Be sure to lubricate the o-rings before reinstalling the rail.
    Thanks for the info, what did you use to lubricate the O-rings?
    Richard Graves
    Carthage, MO.
    2009 Triton 18x3
    Table Rock, Lake of the Ozarks, Stockton, Lamar Lake

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    #4
    After looking a little closer, it looks like I can just remove the air hose going into the top of the fuel rail. Are there any special precautions? Do I need to bleed off the fuel pressure before removing? Do I have to do anything to get the pressure built back up after reinstalling?
    Richard Graves
    Carthage, MO.
    2009 Triton 18x3
    Table Rock, Lake of the Ozarks, Stockton, Lamar Lake

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    #5
    I thought that pulling the rail was the simplest way to go. I think that's what the manual said but I do not have my manual at hand.
    I used a little marine grease on the o-rings. The whole rail just eases back and comes off the stems to get to the stat.
    Michael Martin
    Virginia...now in Maryland
    1998 P III, 2006 200 Optimax SOLD
    2017 Robalo 226 Cayman, 200 Yamaha 4 stroke

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    #6
    Quote Originally Posted by grybrd View Post
    I thought that pulling the rail was the simplest way to go. I think that's what the manual said but I do not have my manual at hand.
    I used a little marine grease on the o-rings. The whole rail just eases back and comes off the stems to get to the stat.
    I took your advice and pulled the fuel rail. Very simple. All responses are very much appreciated!
    Richard Graves
    Carthage, MO.
    2009 Triton 18x3
    Table Rock, Lake of the Ozarks, Stockton, Lamar Lake

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    #7
    Don recommends DFI oil on the o-rings and is what I used when I changed thermostats on mine.
    _______

    Phil
    '09 Hewescraft ProV
    '09 150 Optimax


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    #8
    Quote Originally Posted by SilverFox579 View Post
    Don recommends DFI oil on the o-rings and is what I used when I changed thermostats on mine.
    Yes, it was DFI oil and not grease that I used. Grease will likely work but the DFI oil is thinner. Sorry for the error.
    Michael Martin
    Virginia...now in Maryland
    1998 P III, 2006 200 Optimax SOLD
    2017 Robalo 226 Cayman, 200 Yamaha 4 stroke

  9. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #9
    Definitely recommend DFI or Premium Plus OIL. Grease can become trapped in the injector (potentially).

    A helpful post:

    http://www.bbcboards.net/mercury-3-l...-question.html


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
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    #10
    Quote Originally Posted by EuropeanAM View Post
    Definitely recommend DFI or Premium Plus OIL. Grease can become trapped in the injector (potentially).

    A helpful post:

    http://www.bbcboards.net/mercury-3-l...-question.html
    Thanks Don, that post was very helpful!
    Richard Graves
    Carthage, MO.
    2009 Triton 18x3
    Table Rock, Lake of the Ozarks, Stockton, Lamar Lake