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  1. #1
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    2004 HPDI 250HP rattling at Idle

    Can someone tell what this rattling noise is? I did a search and it seems that several people have the same noise but I didn't really find where anyone knew exactly what it was.



    If you click on the picture it will take you to the video.

  2. Member
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    #2

    Re: 2004 HPDI 250HP rattling at Idle (Bullcreek)

    Do you find it only rattles while in gear?

    Current: 2006 ~ 20i ~ 250 HPDI ~ T1-25p
    Previous: 2005 ~ ZX 225 ~ 250 HPDI Phase III - TXP 26p

  3. Member
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    #3

    Re: 2004 HPDI 250HP rattling at Idle (SkeeterJohn)

    It only rattles when you put it in gear at idle. If you put it in neutral the rattle goes away. Or if you put it in gear and apply the throttle slightly it goes away. Sorry I should have added that in the post.

    This is a boat I am looking at to buy. I am trying to get an appointment at Hydrotech so they can go over the motor before I buy it. I figured I would ask you guys here to see if any of you had any ideas. The boat owner said he had never noticed the noise before. Other than this noise the motor runs great.

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    #4

    Re: 2004 HPDI 250HP rattling at Idle (Bullcreek)

    Could be a loose cowling bracket hold the cowling down while it's in gear to see if it goes away.

  5. Member toledo freak's Avatar
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    #5

    Re: 2004 HPDI 250HP rattling at Idle (Bullcreek)

    it's gearcase rattle and it's very common with other outboards also! basically the weight of a heavy stainless prop speeding up past the propshaft and then the clutch dogs and gears catching back up to it, if you apply slight throttle like you said noise goes away cause your keeping everything loaded together. If you were to put a aluminum prop on there you would never hear that!!! but make sure your thrust washer and prop are not loose and thrust washer spinning on the shaft, cause there is a issue with that which could be exageratting the noise,

  6. Member
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    #6
    Same noise from my 2003. Could never chase the noise down.

  7. Member
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    #7

    Re: (boyeraz)

    If you have a slidemaster jackplate check the center bolt, mine works its way loose all the time and rattles

  8. Member skeeter202's Avatar
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    #8

    Re: (Aus20i)

    take the cowl off and look under it good for rub marks sound like that something is touching cowling . mine done this before on an ox66 and it was the lift eye touching the underside of cowling .

  9. Member
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    #9

    Re: 2004 HPDI 250HP rattling at Idle (Bullcreek)

    I was never able to find out what the noise was either. 157 hrs and still going strong.

    http://www.bbcboards.net/zerothread?id=558393

  10. Member
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    #10

    Re: 2004 HPDI 250HP rattling at Idle (toledo freak)

    <table width="90%" cellspacing=0 cellpadding=0 align=center><tr><td>Quote, originally posted by toledo freak &raquo;</td></tr><tr><td class="quote">it's gearcase rattle and it's very common with other outboards also! basically the weight of a heavy stainless prop speeding up past the propshaft and then the clutch dogs and gears catching back up to it, if you apply slight throttle like you said noise goes away cause your keeping everything loaded together. If you were to put a aluminum prop on there you would never hear that!!! but make sure your thrust washer and prop are not loose and thrust washer spinning on the shaft, cause there is a issue with that which could be exageratting the noise,</td></tr></table>

    Which is exactly why i asked if it was happening in gear

    Current: 2006 ~ 20i ~ 250 HPDI ~ T1-25p
    Previous: 2005 ~ ZX 225 ~ 250 HPDI Phase III - TXP 26p

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