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  1. #1
    Tony C
    Join Date
    Jan 2007
    Location
    Champlain
    Posts
    1,266

    Fuel line replacement 2005 HDPI 250

    I have a 2005 ranger z21 with a 2005 hdpi 250. Has anyone ever replace the fuel line? I was told to make sure I replace it due to possible brake down of inner lining. What is involved? Thanks to all that help out.

    Tony
    Ranger Z21/Yamaha HPDI 250

  2. Member
    Join Date
    Jun 2004
    Location
    Abilene
    Posts
    9,428
    #2

    Re: Fuel line replacement 2005 HDPI 250 (Tonyc)

    Remove the seat and start there. Replace both fuel tank lines to selector switch, selector switch to onboard fuel/water filter separator, filter to the inlet of primer bulb. All this line is 3/8 EPA Compliance fuel line. From outlet of primer bulb to the motors first fuel filter is 5/16 EPA Compliance Fuel Line. Then you are done. Put seat back in.





  3. Member dward51's Avatar
    Join Date
    Aug 2009
    Location
    McDonough, GA
    Posts
    912
    #3

    Re: Fuel line replacement 2005 HDPI 250 (rangerguy)

    All the fuel lines under the engine cowl have been ethonol compliant since either 1999 or 2000. You should be good to go on all those little ones. The problem seems to be with the rigging hoses from the fuel tanks to the engine. Unless it is marked as being USCG A1 or A2 then it is not alcohol rated (A1 is the better, but you may see A2 for fill or vent hoses).

  4. Member phishirman's Avatar
    Join Date
    Apr 2008
    Location
    Madison, WI
    Posts
    229
    #4

    Re: Fuel line replacement 2005 HDPI 250 (rangerguy)

    what happens if you use 3/8 fuel line from the primer bulb to the first fuel filter?

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