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  1. #1
    Member
    Join Date
    Dec 2005
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    omaha
    Posts
    336

    woodruff key remove

    Anyone have any tricks to getting the woodruff key out of the shaft when changing the water pump? Mine is froze in good .It looks to close to the lower seal to use any heat on it. I tried the visegrips and have it worn down . I was thinking of using a dremel tool to cut a slot down the middle of the key so I could get some free play.

  2. Member
    Join Date
    Jul 2007
    Location
    Raleigh
    Posts
    832
    #2

    Re: woodruff key remove (5keepers)

    I would try PB Blaster and let it soak for a few hours. Load it on good. I had a 92 130 that needed some convincing at one time and PB worked well.
    08 Ranger Reata 210
    Yamaha VMAX 225 HPDI

  3. Member
    Join Date
    Dec 2005
    Location
    omaha
    Posts
    336
    #3

    Re: woodruff key remove (Reata210)

    Where do you get this pb blaster?

  4. Member
    Join Date
    Dec 2004
    Location
    Table Rock Lake
    Posts
    550
    #4
    If it's like mine, it's half moon shaped. I used a brass punch to pound down and in on the top and rotate it out. Don't worry I did the same thing with the vise grips and still got mine out.
    .

    Jon Gunzel

    2008 Skeeter 20I

    :)

  5. "OVER THE LINE SMOKEY!" headhigh's Avatar
    Join Date
    May 2008
    Location
    Moyock, NC
    Posts
    6,246
    #5

    Re: woodruff key remove (5keepers)

    <TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by 5keepers &raquo;</TD></TR><TR><TD CLASS="quote">Where do you get this pb blaster?</TD></TR></TABLE>

    Advance or Auto Zone.

    1998 Ranger R93
    1998 Mercury 200 EFI

    "Life, liberty, and the pursuit of happiness."

  6. Member
    Join Date
    Jun 2004
    Location
    Lebanon, Missouri
    Posts
    3,099
    #6

    Re: woodruff key remove (headhigh)

    The penetrating oil probably will not help, as these keys are a slight press fit.
    Allison XB-21 ProSport
    Yamaha 250 SHO
    Croxton Razor 4XL

  7. Member
    Join Date
    Jul 2007
    Location
    Raleigh
    Posts
    832
    #7

    Re: woodruff key remove (PSM207)

    PB worked like a charm on my previous 130.
    They fit snug but not press fit. Normally removable with little effort. When they are not it has been too long since changed.
    08 Ranger Reata 210
    Yamaha VMAX 225 HPDI

  8. Member
    Join Date
    Dec 2005
    Location
    omaha
    Posts
    336
    #8

    Re: woodruff key remove (Reata210)

    Well boys I got it out! I ended up using the dremmel and a small cut off wheel to cut a slot down the length of it. Then using a chisel to pound it inward and then the punch to drive it out. I have never in thrity years of working on cars seen something so small be so difficult. I did put a thin coat of antiseeze on the new one.I hope next time I do this it will be a little more ez.

  9. Member
    Join Date
    Jun 2004
    Location
    Lebanon, Missouri
    Posts
    3,099
    #9

    Re: woodruff key remove (5keepers)

    I've had several of these that were difficult. I usually file or sand the new key so the fit isn't so tight.
    Allison XB-21 ProSport
    Yamaha 250 SHO
    Croxton Razor 4XL

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