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  1. #1
    Member
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    Sep 2011
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    Merritt Island, FL
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    365

    Leaking oil tank

    2017 manufacturer date 250 Pro XS
    sn 2B527745

    I’ve developed that pesky oil tank cap leak on the engine mounted tank. I tightened the cap up, it didn’t strip, and the next time out it loosened itself up again. Just curious as to how that may have happened. Anyone have any insight to that issue? I did order a new OEM replacement. Anything to be mindful of when installing it?
    2018 Z520L 50th Anniversary - 250 Pro XS 2-Stroke SN - 2B527745 / Reman Powerhead Built 8/2021 SN - QSCS00380OS0

  2. Member
    Join Date
    Sep 2011
    Location
    Merritt Island, FL
    Posts
    365
    #2
    Received the OEM tank. Install was pretty straightforward. I do have a supply of the radiused zip ties and used those for the install.
    Last edited by bwizard; 05-07-2025 at 07:03 AM.
    2018 Z520L 50th Anniversary - 250 Pro XS 2-Stroke SN - 2B527745 / Reman Powerhead Built 8/2021 SN - QSCS00380OS0

  3. Member
    Join Date
    Jun 2013
    Location
    LONGVIEW TEXAS
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    15,521
    #3
    oem parts carry one year warrn return it with sales receipt
    .................................................. ...the scariest thing in life is the unknown ...................................

  4. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
    Join Date
    Apr 2008
    Location
    Greenville, SC (US)
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    98,150
    #4
    +1... but I must have missed that applying?

    Don't over-tighten the cap. You're seating an o-ring (not tightening a plastic cap).

    It's wise to perform an oil pump prime immediately after installing and filling the tank so as to make sure no air passed into the oil supply system.


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