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  1. #1
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    Full Throttle Stop Screw

    1B862844 - 2012 250 Pro XS

    The service manual (8M0122849) states that this distance should be set to .010. I know mine is larger than that. I haven't measured but I'm guessing mine is around .050. How important is it for it to be on the money at .010? TPS position/voltage issue? I just want to be sure that I'm calling for full engine speed when running WOT. This picture was taken from the FAQ - Hot Foot setup. Thanks.
    IMG_1582.jpeg

  2. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #2
    .020" is fine. If you're above that, follow the directions in the post.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
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    #3
    Thank you

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    #4
    SN 2B533867

    i decided to look at mine. I already had someone hook up to motor with DDT and it showed I’m getting max 100% on TPS BUT with throttle cable disconnect and using throttle arm to
    achieve full throttle, my gap on the strike plate is .075. Does this mean I CAN adjust the full throttle
    screw behind the VST since I’m getting 100% on TPS?
    Chad St. Pierre
    Paulina LA 70763

  5. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #5
    Yes, you could adjust the stop screw to match the .020 clearance noted in the instructions there in the FAQ section.

    TPS reading 100% on this engine doesn't necessarily match the AIR side (throttle plate). While that's only a small variance, any time you provide 100% of the fuel and .998% of the air, you're rich.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
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    #6
    Thanks Don. I saw where it said .001-.020 so I adjusted it to .011.
    Chad St. Pierre
    Paulina LA 70763

  7. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #7
    Chat will be fine. Main thing is we don't want it loaded against the stop.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
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    #8
    Mine was .040 prior to adjustment and Diacom was showing the Throttle Percent at 100%. I adjusted it to .015 and it brought the TPS voltage for WOT (4.0 - 4.7) up from 4.08 to 4.16. After reconnecting the throttle cable I checked my hotfoot and had to make a minor adjustment on the WOT stop bolt and also add a little more spring tension so the hot foot would return more firmly against its idle stop bolt.

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    #9
    Quote Originally Posted by Otdrzman View Post
    Mine was .040 prior to adjustment and Diacom was showing the Throttle Percent at 100%. I adjusted it to .015 and it brought the TPS voltage for WOT (4.0 - 4.7) up from 4.08 to 4.16. After reconnecting the throttle cable I checked my hotfoot and had to make a minor adjustment on the WOT stop bolt and also add a little more spring tension so the hot foot would return more firmly against its idle stop bolt.
    what if anything did you gain?
    Chad St. Pierre
    Paulina LA 70763

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    #10
    Quote Originally Posted by chad202 View Post
    what if anything did you gain?
    I just made the adjustment today so I haven't ran it on the lake yet. I did run it in a water tank just to check some other items. I don't expect to notice anything honestly. I noticed the gap the other day and wanted to adjust it to bring it back closer to spec. As Don mentioned in reply #5, calling for 100% fuel and not giving it 100% air makes sense to me. Probably wont notice anything but it cant hurt to get it closer to spec.

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    #11
    Quote Originally Posted by Otdrzman View Post
    I just made the adjustment today so I haven't ran it on the lake yet. I did run it in a water tank just to check some other items. I don't expect to notice anything honestly. I noticed the gap the other day and wanted to adjust it to bring it back closer to spec. As Don mentioned in reply #5, calling for 100% fuel and not giving it 100% air makes sense to me. Probably wont notice anything but it cant hurt to get it closer to spec.
    Gotcha. With mine being .075 and you can see noticeably that the butterfly was about 10deg off center, I’m hoping to gain 1-200 RPMs.
    Chad St. Pierre
    Paulina LA 70763

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    #12
    Quote Originally Posted by chad202 View Post
    Gotcha. With mine being .075 and you can see noticeably that the butterfly was about 10deg off center, I’m hoping to gain 1-200 RPMs.
    I suppose its possible. Report back when you run it. You got my curiosity up with yours being that far out of adjustment.

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    #13
    Will do.
    Chad St. Pierre
    Paulina LA 70763

  14. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #14
    MAYBE 50-75 RPM's. Best to have it right, regardless.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
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    #15
    Well ran it this morning. No change. Actually it almost felt slower but it is muggy and 78degrees. I assume it’s not possible to do this and it slow down? Very disappointing. Thought I was into something.
    Chad St. Pierre
    Paulina LA 70763

  16. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #16
    Very unlikely- much more likely the atmospheric conditions are involved, assuming that you've achieved WOT position properly.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 48 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

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    #17
    So, what rpms are you achieving at wot?
    Old age and treachery will overcome youth and skill

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    #18
    23 Fury-6150
    24 Fury-5950
    25 Fury-5750
    All props basically run the same speed. 72.5-74.5 depending on load and weather.
    Chad St. Pierre
    Paulina LA 70763

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    #19
    So you run the 24 and leave it alone it is what it is. You want faster you will need real HP
    04 521VX 250 Pro XS
    14 521C 250 Pro XS

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    #20
    Quote Originally Posted by bass.man65 View Post
    So you run the 24 and leave it alone it is what it is. You want faster you will need real HP
    That’s the plan. Just wanted to make sure everything is setup correctly and getting the most from my setup.
    Last edited by chad202; 12-10-2023 at 11:45 AM.
    Chad St. Pierre
    Paulina LA 70763