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  1. #1
    Member
    Join Date
    May 2019
    Location
    Goleta, California
    Posts
    27

    help with 300xs low oil level warning...

    I have a (new to me) 2012 300xs with approx 110 hours on the clock. Serial #1E051504

    Yesterday I had a experience a warning horn while cruising at mid-rpm. I opened my VesselView mobile app and saw the warning there as well, which said something like "engine mounted oil tank has critically low oil level".

    I pulled the cowling and the oil tank appeared full, so I gently opened the bleed screw and oil oozed out (indicating tank was slightly pressurized). I removed the bleed screw and confirmed the oil tank was full to the top. I inspected the oil tank level sensor and wires and they appeared fine. I disconnected the oil sensor connector, ran the engine, and still experienced the warning horn. I then ran a small jumper wire between the terminals on the harness side of the oil level sensor connector. The warning went away, and the engine ran fine.

    So I think I have isolated the problem to either a faulty oil level sensor or faulty float in the oil tank. I don't have a Merc tech nearby, so would like to repair myself if possible.

    - The oil level sensor is inexpensive and easy to replace, but failure of a sold state sensor seems like the less likely at these low hours. Is there a way to test an oil level sensor? (without a merc scan tool)

    - If the float is bad inside the oil tank is bad, is there a way to repair the float without replacing the entire oil tank? (assuming probably not, given small size of vent opening, etc)

    - If I replace the engine oil tank myself, is there a reliable way to prime the tank without a Mercury scan tool? (if not, will make the drive to a dealer)

    Thanks in advance.
    Last edited by motuman; 07-19-2019 at 04:01 PM.

  2. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
    Join Date
    Apr 2008
    Location
    Greenville, SC (US)
    Posts
    95,178
    #2
    Replace tank and sensor (both). Proper way to perform the oil pump prime is on the Computer Diagnostic System.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
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