Results 1 to 15 of 15
  1. #1
    Member
    Join Date
    Sep 2004
    Location
    Wonder Lake
    Posts
    771

    replacing cable steering with Hydro

    I can't get the cables out from the motor end, there is not enough room to pull them straight out. What should I do? Can these cables be cut of with a grinder and cut off wheel?


    Rajun Cajun
    Johnson 1995 #J130TLEOP
    S# GO3872031

  2. Member basshawksc's Avatar
    Join Date
    Jun 2010
    Location
    South Carolina
    Posts
    631
    #2
    I cut my cabels with a big bolt/lock cutter.
    Basshawk Restore
    89 Basshawk 181Xl
    91 Jonhson 175 Fast Strike

  3. Member
    Join Date
    Sep 2004
    Location
    Wonder Lake
    Posts
    771
    #3
    Thanks, I do have a large bolt cutter in my office that I could use.


    Rajun Cajun
    Johnson 1995 #J130TLEOP
    S# GO3872031

  4. Member
    Join Date
    Jul 2011
    Location
    Ontario
    Posts
    972
    #4
    Hacksaw will work too.

  5. Member
    Join Date
    Sep 2004
    Location
    Wonder Lake
    Posts
    771
    #5
    Great thanks,
    I was thinking that the cables were stainless steel and very hard to cut. Sounds like that is not the case.


    Rajun Cajun
    Johnson 1995 #J130TLEOP
    S# GO3872031

  6. Member basshawksc's Avatar
    Join Date
    Jun 2010
    Location
    South Carolina
    Posts
    631
    #6
    I tried a hacksaw and it took way to long, then again I had a two cable system
    Basshawk Restore
    89 Basshawk 181Xl
    91 Jonhson 175 Fast Strike

  7. Member Javman389's Avatar
    Join Date
    Mar 2009
    Location
    Danville, KY
    Posts
    466
    #7
    Recipricating saw with a metal blade will make quick work of your cables.

  8. Member
    Join Date
    Mar 2013
    Location
    mt holly,nc
    Posts
    239
    #8
    grinder with a 6in cut-off wheel and its done in less than a minute!

  9. Member Walkabout7781's Avatar
    Join Date
    Oct 2011
    Location
    Renton, WA
    Posts
    11,979
    #9
    The trickiest part is opening up the hole in the dash for the new helm unit. Fit a piece of scrap 2x4 to push into the hole like a cork...some taper. Then locate the center (doesn't require great precision) and go at it with the proper sized holesaw/electric drill. Check Harbor Fright for the holesaw. Most likely, you'll only need it to work once, which it should. Assuming you already have a suitable electric drill.

  10. Member
    Join Date
    Jan 2007
    Location
    cumming
    Posts
    257
    #10
    Agree with walkabout. I did the same thing. In order to get old cables (ran double) angle grinder cut it like butter.

  11. Member Iowa Bass Hunter's Avatar
    Join Date
    Aug 2010
    Location
    Iowa
    Posts
    5,071
    #11
    I cut mine with a pair of bolt cutters. Then as Walkabout noted, getting the new bigger hole cut in is tricky. I ended up placing the smaller hole saw blade inside the bigger one, just sticking out a bit further. Put the smaller one into the original hole and let it guide the bigger hole saw through. Worked like a champ.

  12. Member
    Join Date
    Jun 2010
    Location
    Ramona, Ca.
    Posts
    1,591
    #12
    Quote Originally Posted by Iowa Bass Hunter View Post
    I Put the smaller one into the original hole and let it guide the bigger hole saw through. Worked like a champ.
    genius!!
    "The problem with socialism is that you eventually run out of other peoples' money"~​ Margaret Thatcher

  13. Member basshawksc's Avatar
    Join Date
    Jun 2010
    Location
    South Carolina
    Posts
    631
    #13
    I clamped a old 2X4 behind the hole and let the guide bit drill into that before the hole saw started cutting. Just make sure the guide bit is in the center of the hole.
    Basshawk Restore
    89 Basshawk 181Xl
    91 Jonhson 175 Fast Strike

  14. Member
    Join Date
    Sep 2004
    Location
    Wonder Lake
    Posts
    771
    #14
    Thanks for all the reply's. I ended up using bolt cutters but it was still pretty hard to cut.
    New Hydro steering is the way to go. You will need two people to bleed the system but it is sooo smooth now. Miss the old cable 4 turns lock to lock versus 5 turns on the Hydro. Thanks again


    Rajun Cajun
    Johnson 1995 #J130TLEOP
    S# GO3872031

  15. Member basshawksc's Avatar
    Join Date
    Jun 2010
    Location
    South Carolina
    Posts
    631
    #15
    I miss the old two handed turns on the cable system opposed to the 2 finger turn on the hydro.. just kidding I don't miss the old cable system at all.
    Basshawk Restore
    89 Basshawk 181Xl
    91 Jonhson 175 Fast Strike