Okay after jacking around with this for a couple of weeks, reading all I could find and making adjustments on the jackplate today she ran good.
72.9 @ 5660 rpm - 3-1/4 ptp - water temp 74-75 - water pressure halfway between 15 & 30, ~~22.5 psi - stock 25 Fury - 8" TH Marine Z-Lock - winds were easy 15 plus, it was rough.
Here are some observations on the work I did and the issues I encountered along the way.
First off if anyone from Phoenix or TH Marine follow this board the design on the Z-Lock is terrible. With 2 bolts per side on the 8" the upper bolts take most of the load of the motor hanging on the plate. What that causes is the stainless steel bolts actually cut into the aluminum of the plate. So when you loosen the bolts they are not necessarily un-threading from the nut, but from the plate. Then we you re-tighten the bolts, the nuts are not tight. Yes I had a wrench on the nut. I found this out when I discovered one side was lower than the other, the nuts were loose, bolts tight though. So you design and build a jackplate for 250hp motors that can twist? The adjustment bolt is too small to lift the weight of the motor and before it failed the bolt had some teflon washer under the head to make it easy to turn, ha. I have looked for info on how TH suggests you adjust this thing, but have found nothing. The best way I have found to do it is to trim down the skeg on a block to take the load off the plate, not sure a skeg is made to do that but so far I have not broken it off. Then you can adjust the plate up, and sadly enough I had to do the same thing to get it to move down. I needed 6 frickin' hands, three 1/2" drive socket wrenches two box end wrenches and a fair amount of foul language.
Sorry for the rant, but I am a mechanical engineer, I have been working with threaded connections my entire career(a long time) in the oilfield.
I know I have options to replace it but for now it is where it is. And no I am not going to build my own plate, just not gonna do it! I'd be glad to contract out to TH for a nominal fee and assist in plate design.
Anyway after 4 years I love my boat and plan on keeping it until I am too old to enjoy it.
Have a great weekend and catch some fish!