Howdy guys
I run a '97 19' Alumacraft 90hp tiller. The boat has 24V TMs both bow and transom. The factory wiring is the 8-ish ga 4-wire setup, with the jump to 24V in each plug. Each + lead (4 of them) has a 40 Amp glass fuse. I am converting to the 24V jump at the batteries. I have purchased 2 new 60A breakers to get rid of all fuses. I have a couple choices regarding the wiring to the receptacles. (1) I can gut and replace the 4-wire setup with 6 ga, or (2) I can utilize the existing wires, doubling them up (with stacked ring terminals) for each + and - connection to the breakers, battery -, and receptacles. With option (2) I realize I would still need 6 ga jumper and leads to breakers.
Any advantage to one option over the other? $ is not really an issue in the grand scheme of things, and replacement would be relatively easy, pulling the 6 ga through the existing split loom while pulling the existing wiring out.
Regards