Thread: Fuel Leak

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  1. #1
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    Fuel Leak

    E150GLENC

    Fired up the motor for first time this year and discover a fuel leak. It's coming from where the fuel rail enters the carb. What do i need?

  2. SC Club Moderator ChampioNman's Avatar
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    #2
    O rings. X12 do both sides.

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    #3
    Just replaced mine I would replace all 12 be careful when removing the fuel rail can break easily also drop the motor pan to get to the lower part of the fuel rail easier those o rings aren't cheap I paid $60 for all 12 put a little grease on the o rings and fuel rail nipple it will slide the o rings on easier and go back into the carb easier
    2004 Stratos 285 Pro XL 150 Johnson

  4. Member
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    #4
    Thanks for the replies. Let me make sure I have this right...take out 3 screws and pull straight out to remove the fuel rail. Once it's off, put two o-rings, part #0335362, on each nipple. Slide nipple back in, put three screws back in and I should be good? Looks like it should be just that easy, but nothing is ever "just that easy" for me

  5. Sprint Boats Moderator Bassmeister's Avatar
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    #5
    Those rails are plastic......in the cold they can break easy.... Be careful and don't make it hard on yourself. And be sure to lubricate the new o rings before pushing them back in...

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    #6
    I took the entire fuel rail off replaced the o rings and pushed the nipples back in then put screws back on
    2004 Stratos 285 Pro XL 150 Johnson

  7. SC Club Moderator ChampioNman's Avatar
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    #7
    Yep it is that simple, www.boats.net has them for $3.52 ea., use some outboard oil to lube them prior to install.

  8. Member
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    #8
    I knew it, never just that easy. How do I drop the motor pan to get to the bottom screw?

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    #9
    Yes, drop the pan. On the right side of the pan you will find 2 bolts up front and 2 bolts on the back

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    #10
    Quote Originally Posted by tnsportsman86 View Post
    Just replaced mine I would replace all 12 be careful when removing the fuel rail can break easily also drop the motor pan to get to the lower part of the fuel rail easier those o rings aren't cheap I paid $60 for all 12 put a little grease on the o rings and fuel rail nipple it will slide the o rings on easier and go back into the carb easier
    This is a very good post, sums it all up.

  11. "OVER THE LINE SMOKEY!" headhigh's Avatar
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    #11
    It will NOT push back in easily with the new O-rings on it. Take your time and be gentle. It's tight...but it won't leak anymore.
    1998 Ranger R93
    1998 Mercury 200 EFI

    "Life, liberty, and the pursuit of happiness."

  12. Member
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    #12
    Quote Originally Posted by headhigh View Post
    It will NOT push back in easily with the new O-rings on it. Take your time and be gentle. It's tight...but it won't leak anymore.
    I second this it was a little difficult to get the nipples back in with new o rings
    2004 Stratos 285 Pro XL 150 Johnson

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    #13
    Your poor little thumbs.

  14. Member
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    #14
    Well, sometimes you learn the hard way. I ended up getting the bottom screw with a right angle screwdriver i bought from Harbor. It took some patience, but i got it. Got the o-rings swapped and everything put back together...No more fuel leak . Thanks a ton for everyone's​ assistance. There's nothing more rewarding than doing something yourself and saving some $$$

  15. "OVER THE LINE SMOKEY!" headhigh's Avatar
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    #15
    Quote Originally Posted by 316jughead View Post
    Your poor little thumbs.
    It was nothing that a few cold beers didn't fix.
    1998 Ranger R93
    1998 Mercury 200 EFI

    "Life, liberty, and the pursuit of happiness."

  16. Sprint Boats Moderator Bassmeister's Avatar
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    #16
    Quote Originally Posted by headhigh View Post
    It was nothing that a few cold beers didn't fix.

  17. Member
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    #17
    Quote Originally Posted by ChampioNman View Post
    Yep it is that simple, www.boats.net has them for $3.52 ea., use some outboard oil to lube them prior to install.
    THIS IS AN OLD THREAD!!

    I just ordered some of these O-rings. They have increased in price a bit. Maybe 40%. I got 15% off the $5.84 price. Still damn expensive.

    [COLOR=rgba(0, 0, 0, 0.95)]0335362
    O-RING, MANIFOLD



    $4.95
    You save 15%. $5.84


    [/COLOR]