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  1. #1
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    Mar 2013
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    Palatka, FL.
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    High Temp. Alarm

    1999 200 Optimax (Ser. #0G886121) -

    Been fishing an area that requires extensive idling due to high water. Noticed that when I'm idling for more than say 15 - 20 minutes, I'll get a continuous alarm followed by the high temp light coming on. I can shut the motor off and turn it back on, and the alarm will go away for about 1 minute before returning. No issues when getting on plane and running. The water pump was replaced less than 6 months ago, and my water pressure when idling is around 2.5 psi (WOT is 21 psi). The pee stream appears strong.

    I cleaned the strainer, and back flushed the system, but that didn't resolve. I haven't checked the thermostats yet. They were replaced about 3 years ago, so not real old. One thing I noticed though, is that when I was running the motor on the muffs, my #1 and #3 cylinders were running about 20 - 25 degrees hotter than the others. I bought an IR gun from Harbor Freight, so know it's not perfectly accurate, but those cylinders were reading a consistent 170 - 185 degrees, while the others were in the 130 - 160 range. This temp reading was taken on the cylinder block, just behind where each spark plug is threaded in. Any ideas on what I may have going on? I'm really wondering if it's had this problem for a while, and I've never noticed it since I'm usually not idling for this amount of time???

    Thanks in advance for the suggestions, ya'll. Appreciate it.

  2. Member Bob G.'s Avatar
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    #2
    Since you have the IR temp gun, check the thermostat housings as it’s warming up. Should be able to tell if they are cycling.
    2006 Triton TR-21 XD, Mercury 225 Pro XS, S/N 1B287870

  3. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #3
    ALWAYS start AT THE SOURCE: The Water Pump. Could be something as simple as a split gasket, bad seal, gear lube leaking into pump, or even one vane folded the wrong way for some reason.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
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  4. Member
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    #4
    Appreciate it. I'll double check the pump and see if I see anything out of whack. I did see the thermostats cycle, so believe they're ok. Any ideas on why the #1 and #3 cylinders would be running hotter than the others? Do those typically run hotter for some reason?

  5. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #5
    That would be because there is no accurate measurement location (externally) on the cylinder head from which to achieve a consistently accurate temp.

    Center of the thermostat cover is the "spot". Anywhere else (external) is subject to very erratic readings.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor