What kind of terminal connectors would you use. Can you provide a link?
What kind of terminal connectors would you use. Can you provide a link?
No cheap ones, good connectors are not cheap, I have hundreds of various connecters, shrink insulated and non insulated seamless, I lean to Non insulted for most work as you can achieve a better crimp with the right tools and use quality sealing shrink tube to insulate. Just for informational purposes I have many different crimping systems including hydraulic which is a must have with 8 gauge or larger, neighborhood of 1500 bucks for just the crimpers and at least a 2000 bucks in various connectors. Then there is the wire, cable, cable lugs and shrink tubing
Thank You Leon Pugh
Most people probably do not have the correct crimping tool for 8 gauge wire to do it correctly as you mentioned. I’m pretty sure the sea clear harness is 8 gauge and I know it’s pricey, but after you get a special crimping tool wouldn’t it be cheaper just to use the prebuilt harness? I agree that you could do it cheaper but if you need a special tool to PROPERLY crimp heavier gauge wire, now it seems a prebuilt is cheaper.
You don’t need a 1500 dollar hydraulic crimper to make a high quality crimp. The FTZ Correct Crimp (FTZ-94284) combined with FTZ Power Lugs will do just that. It's not cheap but it's a great crimper for larger cables.
1994 201 Champ re-powered with a 250 HO G2 E250LHAFA 05438419
Same!! Did my own. Came out fantastic
i use the Burndy Y122CMR HYTOOL hand crimper for non insulated connectors up to #2 wire. Anything larger than that.. up to 750 mcm I use a Burndy pat750 12 ton press.
Last edited by Rbalden; 12-30-2022 at 08:17 AM.
Ultrex 112 ipilot link MDI....Mega Live Targetlock….360 Mega….Helix 12 MSI G4N ……Helix 12 MDI G4N .....Helix 12 MDI G3N .....Helix 12 MSI G2N.....Helix 12 SI G2N...
8’ AA Raptors
1994 201 Champ re-powered with a 250 HO G2 E250LHAFA 05438419
Thank You Leon Pugh
Last edited by 86 inches; 12-30-2022 at 02:04 PM.
1994 201 Champ re-powered with a 250 HO G2 E250LHAFA 05438419
I do and have done crimping. Unless you plan to use a tool for more than one project it makes little sense to pay enough to do it yourself rather than find someone with the know how and proper tools to do it for you for less. My tools are for #10 and smaller wire and connectors. That will cost over $100 but smaller wire is used almost all the time compared to the larger sizes.
There are many places that will do your job from your plans and ship it to you if you don’t have a local place you are confident in. JMO Bob
Tell me where has a slow movin' once quick draw outlaw got to go
Thank You Leon Pugh
1994 201 Champ re-powered with a 250 HO G2 E250LHAFA 05438419
I have used those crimper many times before I found the hydraulic ones, tossed the one I had in the trash 25 years ago
Thank You Leon Pugh
The marinehowto.com website is a great resource for anyone that wants to learn more about this from a ABYC Certified Marine Electrical Systems Specialist.
The link I posted above is just one many helpful articles available on their site. That particular article discusses how to make battery cables. It is well written and includes lots of photos. In it, he recommends quality tools like the FTZ Correct Crimp and shows how to use them. He also warns the reader to avoid poorly made cheap hydraulic crimpers like the ones sold by Harbor Freight. Scroll to the bottom of that article for an in depth review. It is right on the money.
Check out his other write-ups including a great primer on marine wire termination.
Many will find it preferable to just buy a quality pre-built harness like the Sea Clear or have a skilled professional do the work for them but if you have the desire to make your own but need some guidance on how to do it right, please check out the marinehowto.com website.
1994 201 Champ re-powered with a 250 HO G2 E250LHAFA 05438419
IMHO Posi lok connectors have no business anywhere on a boat.
Leon,
u still making them?
As an electrician in my day job I'd never pay them for that. I bought all the material and did mine and buddies boat for less than the cost of 1 of their harnesses.
I like the concept BUT you can make your own and it will be better quality. The connectors are cheap, easily come apart and as mentioned, they are not the greatest to pull through tight areas. This also lends to pulling them with more force which can separate the already crappy connections.
USN Retired
2020 Basscat Caracal
2020 Mercury 225 ProXS 4s
Can someone walk me through how to make one of these for my 106sv and live scope? Those are the only units that will be connected to their own battery.
Or do it with individual independent runs like this
Amazon.com: Kimbluth 10 Gauge Duplex Marine Wire Tinned Copper Boat Cable, 100ft 10 AWG Standard USA OFC Oxygen Free Copper Wire for Automotive Boat Speakers Solar Outdoors : Sports & Outdoors
6 Gauge Wire,iGreely 10Ft Black & 10Ft Red 6 AWG Tinned Copper Electrical Wire Cable,2 Single Conductor Insulated Stranded Wire for Solar Panel Car Automotive Marine Speaker,Low Voltage Wire for Light: Amazon.com: Tools & Home Improvement
Amazon.com: Battery Switch, Briidea 12V-48V Battery Disconnect Master Power Cut-Off Switch for RV, ATV, Car, Marine Boat, UTV, Vehicles and Camper (ON/Off) : Automotive
SELTERM 2pcs 6 AWG 5/16" Stud (Wide Pad) Tinned Copper Wire Lugs, Battery Lugs, Ring Terminals, Battery Cable Ends, 6 Gauge Ring Terminal Connectors, UL Marine Grade Battery Terminal Connectors: Amazon.com: Industrial & Scientific
TICONN 100pcs Heat Shrink Butt Connectors Kit, Insulated Waterproof Electrical Marine Automotive Wire Crimp Terminals, Butt Splice (3 Colors / 3 Sizes) (100PCS): Amazon.com: Industrial & Scientific
AMZCNC Hammer Lug Crimper Tool - 0000 AWG Battery and Welding Cables( 8 AWG TO 4/0 Wire Gauge) - Amazon.com
Plustool Crimping Tool for Heat Shrink Connectors AWG22-10, Ratcheting Wire Terminal Crimper - Crimping Pliers - Electrical Crimping Tool - Amazon.com
haisstronica 220pcs 3:1 Heat Shrink Tubing, Adhesive Lined Marine Grade Heat Shrink Tube - 1.75"length 6Size Perfect for Home,Automotive,and Industrial, 1/8"-3/4" (Black/Red): Amazon.com: Industrial & Scientific
About 150.00 for 2 runs to the front of the boat
Last edited by majatk; 01-05-2024 at 11:23 PM.
2000 Champion 190SX
2000 Yamaha VMAX 150
Garmin Force
106`s @ bow & console
93 SV UHD 2 @ bow
LVS 32 perspective
LVS 34 forward
Talon
Great video.
2017 Phoenix 819
2016 200ProXS, s/n 2B359849, Mod 1200P73BD