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  1. #1
    Member Bob G.'s Avatar
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    Cylinder head studs for fuel rails.

    Didn’t want keep adding to my other post that is primarily for the powerhead project.

    Had time to pull the thermostats and test today. First time. Pulled the port thermostat and when it opened, a piece of grass came out. The gasket broke when took the cover off and replaced. Got the port side back together.

    Went to loosen the starboard fuel rail nuts. The top one was tight, the cylinder head stud for the bottom one was backed out. I unscrewed the stud and clamped the shoulder part in a vice between 2 small pieces of wood and got the nut off. I’ll need to find 2 skinny nut to get the stud back on tight.

    I’m not seeing a torque spec in my manual. Also wanted to know if it needed blue locative on the threads, that are bare.

    Thanks

    2006 Triton TR-21 XD, Mercury 225 Pro XS, S/N 1B287870

  2. Member Bob G.'s Avatar
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    #2
    Got two M10-1.5 nuts at the local hardware store. Double nutted the stud and installed. Removed the nuts and installed the original nylock nut. Torqued bot nuts to 35 lb-ft. Will remove the starboard thermostat tomorrow to test/clean.

    Would still like to know the stud torque spec and if it needs blue loctite on the threads. Not sure how long stud has been loose as I’ve never loosened them to remove the thermostats.
    2006 Triton TR-21 XD, Mercury 225 Pro XS, S/N 1B287870

  3. Member
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    #3
    Wouldn't hurt to put blue loctite on the stud. Not sure what the torque spec is for reinstalling the stud.

  4. Member
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    #4
    You'll be fine with how you reinstalled it, a bit of blue thread locker might have prevented a repeat if you needed to pull stats in future.
    _______

    Phil
    '09 Hewescraft ProV
    '09 150 Optimax


  5. Member Bob G.'s Avatar
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    #5
    Went to loosen the starboard fuel rail this morning to pull the thermostat and the lower stud came out. Installed with the 2 nuts AND blue loctite!

    Had grass in both thermostats. Both gaskets broke during removal and replaced.
    2006 Triton TR-21 XD, Mercury 225 Pro XS, S/N 1B287870

  6. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #6
    Technically you use RED liquid loctite on the stud, and bottom it out tight. Arguably, it can torque to the same setting as the nut (but I'm not overly keen on doing that as it is bottomed out in the threads, meaning thread damage is a possibility if it's too tight).


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
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  7. Member Bob G.'s Avatar
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    #7
    Thanks Don.

    Any reason why the stud had no Loctite at all on it? I'll use red Loctite if any of the others come out when loosening the fuel rail nuts.
    2006 Triton TR-21 XD, Mercury 225 Pro XS, S/N 1B287870

  8. Mercury 3L/4 Stroke/Verado Moderator EuropeanAM's Avatar
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    #8
    Probably not the first time it had come out.


    Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC.
    Still consider myself a "Marine Apprentice" after 47 years (learn something new every day).
    Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor

  9. Member Especial Bryanmc57's Avatar
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    #9
    As an aside, the only time I ever had a rail stud back out was when I was taking the nuts loose on a warm engine. Never had it happen on a cold engine.


    Honora Primum Vel Nullum Omnin Honorem

  10. Member Bob G.'s Avatar
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    #10
    This was the first time I removed the fuel rails since I bought the boat used in 2012. Boat/motor have not been in a shop since I owned it.

    I've learned to do the general maintenance myself thanks to this forum and everyone that contributes with advice. Having a Mercury Manual and Diacom software is a plus too.
    2006 Triton TR-21 XD, Mercury 225 Pro XS, S/N 1B287870

  11. Member
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    #11
    ^^^^ +1 agree
    .................................................. ...the scariest thing in life is the unknown ...................................

  12. Member
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    #12
    +2!
    _______

    Phil
    '09 Hewescraft ProV
    '09 150 Optimax